Cylinder Wires
Take your carding to the next level with our superior quality cylinder wires. Made from high grade raw material, our cylinder wires focus on the fundamental requirement of high-quality carding: Precision! With all wire points made of the exact size, height and strength, we manufacture robust, wear-resistant and versatile wires for varied needs in the textile market. We proudly combine precision engineering and tooth geometry to create a wide range of wires which suit not only different needs but also different budgets.
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ICC continues to be a leader in carding solutions with path breaking solutions that helps the textile and non-woven industry in producing top-notch products.
Today’s high producon card which works upto 150 kgs/hour and beyond, needs cardclothing with superlave parameters. While
every tooth should be perfect as per its specificaon parameters, another important factor is an excellent surface finish of the wire.
Addionally, there is a need of a refined microstructure to provide toughness to high wear‐ resistance of the wire .
Increased producon rate needs higher interacve carding wire points. A superlave surface finish of the wire would result in low
fricon of the fibres which have to work at high speed and producon rate. This will help to reduce fibre rupture as well as excessive
heat generated in the card. Generaon of stac charges in the card will also be reduced while processing synthec fibres, which in
turn will help in improving working performance of the card.
At ICC a special steel with specific chemical composion having process specific wire‐p design and an innovave heat treatment
process has successfully introduced a new series of Cardclothing ‐ ProLyf Series…
The Salient features of ProLyf Series Card clothing are as :
- Wires are made out of special micro alloy steel for achieving higher life at high production rate
- Superlative surface nish will result in generation of low heat and reduced bre rupture at high
production rate. - Reduction in the running-in-period of the card.
- Introduction of innovative heat treatment process, helping in renement of the microstructure forIntroduction of innovative heat treatment process, helping in renement of the microstructure forachieving extended life of cardclothing.
- Ensures high consistency in the quality of the card over a longer period of time.
- Allows lower maintenance cost while maximising productivity.
| Type of wire | Height (mm) | Rib (mm) | Front Angle | PPSI |
|---|---|---|---|---|
| M 64 17 20 57 PRO | 2.0 | 0.4 | 57 | 1090 |
| M 64 15 20 55 PRO | 2.0 | 0.4 | 55 | 950 |
| M 51 17 20 57 PRO | 2.0 | 0.5 | 57 | 860 |
| M 42 17 20 57 PRO | 2.0 | 0.6 | 57 | 720 |
| M 51 15 25 70 PRO | 2.5 | 0.5 | 70 | 760 |
| M 42 17 25 65 PRO | 2.0 | 0.6 | 65 | 720 |
| CMF 64 15 20 53 PRO | 2.0 | 0.4 | 53 | 950 |
| CMF 51 17 20 57 PRO | 2.0 | 0.5 | 57 | 860 |
| CMF 42 17 20 70 PRO | 2.0 | 0.6 | 70 | 720 |
* Available in different Alloy steel metallurgy.
The ever increasing demand to improve the performance of cardclothing has led ICC to incorporate newer technologies in
manufacturing of cylinder wires. For those cards which are working upto 60 Kgs/hour, ICC has come out with a new range of
Cylinder wire ‐‐ MaxLyf. Newest technologies in manufacturing of these wires have been incorporated to maintain proper leading
edge of wire p so as to provide consistency in carding performances.
While special alloy steel is being used to suit different producon parameters, usage of newer technologies have ensured highly
consistent performance over the extended life of cardclothing. Fine grain crystalline micro structure ensures high wear‐resistance
which has been made possible due to use of advanced heat treatment process.
MaxLyf has a wide range of Cylinder wires to suit different producon rates and to process wide range of fibres. This will provide
cost effecve soluon to spinning mills.p design and an innovave heat treatment process has successfully introduced a new
series of Cardclothing ‐ ProLyf Series…
The salient features of MaxLyf series of wire are as follows:
- Made out of special alloy steel for achieving higher life
- Perfect leading edge of wire tip to ensure consistency in performance
- Advanced heat treatment process for crystalline microstructure to provide increased wear resistance
- Low maintenance cost for per kg of yarn production.
| Type of wire | Height (mm) | Rib (mm) | Front Angle | PPSI |
|---|---|---|---|---|
| 64 15 20 57 MAX | 2.0 | 0.4 | 57 | 1090 |
| 64 15 20 55 MAX | 2.0 | 0.4 | 55 | 950 |
| 51 17 20 57 MAX | 2.0 | 0.4 | 57 | 860 |
| 51 16 20 53 MAX | 2.0 | 0.4 | 53 | 785 |
| 42 17 20 57 MAX | 2.0 | 0.4 | 57 | 720 |
| 51 15 25 70 MAX | 2.5 | 0.4 | 70 | 760 |
| 42 17 25 65 MAX | 2.5 | 0.4 | 65 | 720 |
| 42 16 20 53 MAX | 2.0 | 0.4 | 53 | 652 |
| 64 15 20 53 MAX | 2.0 | 0.4 | 53 | 950 |
| 51 17 20 57 MAX | 2.0 | 0.4 | 57 | 860 |
| 42 17 20 70 MAX | 2.0 | 0.4 | 70 | 720 |
* Available in different Alloy steel metallurgy.
Applications and Features:
i.) Suitable for high production rates of carding
ii.) Special tooth design is ideal for processing cotton over a wide range
iii.) Manufactured with high grade micro alloy steel
Application and Features:
i.) Suitable for high production rates of carding
ii.) Manufactured with high grade micro alloy steel and a fine-grained crystalline structure to extend its life cycle and avoid heavy wear
iii.) Even and consistent hardness from the advanced heat treatment process
iv.) New “cut-to- point” tooth geometry ensures wire tip toughness and prevents deterioration from high production rates
Application and Features:
i.) Manufactured from long life alloy steel for strength and wear resistance
ii.) Height options of 2.0mm and 2.5mm depending on customer preference or specifications
iii.) Even and consistent hardness from advanced heat treatment
iv.) Special tooth geometry with low tooth-depth
Application and Features:
i.) Made from high carbon steel as a cost-effective alternative for high speed carding processes
Application and Features:
i.) Manufactured from high carbon steel
ii.) Reduced blade thickness and lower tooth depth offers better penetration for carding
iii.) Zero land area
iv.) Recommended for use in cards with a cylinder speed of up to 350 rpm
v.) Cut-to- point tips ensure wire sharpness to retain carding quality
vi.) Helps avoid frequent stripping while carding
Application and Features:
i.) Manufactured from high carbon steel
ii.) Reduced blade thickness and lower tooth depth offers better penetration for carding
iii.) Zero land area
iv.) Recommended for use in cards with a cylinder speed of up to 350 rpm
v.) Cut-to- point tips ensure wire sharpness to retain carding quality
vi.) Helps avoid frequent stripping while carding