Cylinder-Wire-Page

Cylinder Wires

Take your carding to the next level with our superior quality cylinder wires.  Made from high grade raw material, our cylinder wires focus on the fundamental requirement of high-quality carding: Precision! With all wire points made of the exact size, height and strength, we manufacture robust, wear-resistant and versatile wires for varied needs in the textile market.  We proudly combine precision engineering and tooth geometry to create a wide range of wires which suit not only different needs but also different budgets.

We help companies turnaround their non-profitable ventures into something that benefits them. Our specialty lies in understanding what makes a company special and what makes it tick.

ICC continues to be a leader in carding solutions with path breaking solutions that helps the textile and non-woven industry in producing top-notch products.

how can we help you?

Let us know your card clothing needs and we assure you to provide the best of solutions, products and services.

 

ICC is the technical partner with us. Whenever there is urgency, they always help us

Swinder Masih
CEO, SEL Manufacturing Co.Ltd Ludhiana (Punjab)

Today’s high producon card which works upto 150 kgs/hour and beyond, needs cardclothing with superlave parameters. While
every tooth should be perfect as per its specificaon parameters, another important factor is an excellent surface finish of the wire.
Addionally, there is a need of a refined microstructure to provide toughness to high wear‐ resistance of the wire .

Increased producon rate needs higher interacve carding wire points. A superlave surface finish of the wire would result in low
fricon of the fibres which have to work at high speed and producon rate. This will help to reduce fibre rupture as well as excessive
heat generated in the card. Generaon of stac charges in the card will also be reduced while processing synthec fibres, which in
turn will help in improving working performance of the card.

At ICC a special steel with specific chemical composion having process specific wire‐p design and an innovave heat treatment
process has successfully introduced a new series of Cardclothing ‐ ProLyf Series…

The Salient features of ProLyf Series Card clothing are as :

  • Wires are made out of special micro alloy steel for achieving higher life at high production rate
  • Superlative surface nish will result in generation of low heat and reduced bre rupture at high
    production rate.
  • Reduction in the running-in-period of the card.
  • Introduction of innovative heat treatment process, helping in renement of the microstructure forIntroduction of innovative heat treatment process, helping in renement of the microstructure forachieving extended life of cardclothing.
  • Ensures high consistency in the quality of the card over a longer period of time.
  • Allows lower maintenance cost while maximising productivity.
Type of wire Height (mm) Rib (mm) Front Angle PPSI
M 64 17 20 57 PRO 2.0 0.4 57 1090
M 64 15 20 55 PRO 2.0 0.4 55 950
M 51 17 20 57 PRO 2.0 0.5 57 860
M 42 17 20 57 PRO 2.0 0.6 57 720
M 51 15 25 70 PRO 2.5 0.5 70 760
M 42 17 25 65 PRO 2.0 0.6 65 720
CMF 64 15 20 53 PRO 2.0 0.4 53 950
CMF 51 17 20 57 PRO 2.0 0.5 57 860
CMF 42 17 20 70 PRO 2.0 0.6 70 720

* Available in different Alloy steel metallurgy.

The ever increasing demand to improve the performance of cardclothing has led ICC to incorporate newer technologies in
manufacturing of cylinder wires. For those cards which are working upto 60 Kgs/hour, ICC has come out with a new range of
Cylinder wire ‐‐ MaxLyf. Newest technologies in manufacturing of these wires have been incorporated to maintain proper leading
edge of wire p so as to provide consistency in carding performances.

While special alloy steel is being used to suit different producon parameters, usage of newer technologies have ensured highly
consistent performance over the extended life of cardclothing. Fine grain crystalline micro structure ensures high wear‐resistance
which has been made possible due to use of advanced heat treatment process.

MaxLyf has a wide range of Cylinder wires to suit different producon rates and to process wide range of fibres. This will provide
cost effecve soluon to spinning mills.p design and an innovave heat treatment process has successfully introduced a new
series of Cardclothing ‐ ProLyf Series…

The salient features of MaxLyf series of wire are as follows:

  • Made out of special alloy steel for achieving higher life
  • Perfect leading edge of wire tip to ensure consistency in performance
  • Advanced heat treatment process for crystalline microstructure to provide increased wear resistance
  • Low maintenance cost for per kg of yarn production.
Type of wire Height (mm) Rib (mm) Front Angle PPSI
64 15 20 57 MAX 2.0 0.4 57 1090
64 15 20 55 MAX 2.0 0.4 55 950
51 17 20 57 MAX 2.0 0.4 57 860
51 16 20 53 MAX 2.0 0.4 53 785
42 17 20 57 MAX 2.0 0.4 57 720
51 15 25 70 MAX 2.5 0.4 70 760
42 17 25 65 MAX 2.5 0.4 65 720
42 16 20 53 MAX 2.0 0.4 53 652
64 15 20 53 MAX 2.0 0.4 53 950
51 17 20 57 MAX 2.0 0.4 57 860
42 17 20 70 MAX 2.0 0.4 70 720

* Available in different Alloy steel metallurgy.

Looking for top-notch carding solutions? We can help.