Tops Height Measurement Device | Textile Carding Machines | Card Room Machinery & Accessories

Tops height measurement

Tops height measurement

TOPS HEIGHT MEASURING DEVICE (OFFLINE) FOR 40"

TOPS HEIGHT MEASURING DEVICE (OFFLINE) FOR 60"


TOPS HEIGHT MEASURING DEVICE (OFFLINE) FOR 40"

DESCRIPTION:-
To achieve consistent quality of the sliver, the shape and the height of the wire points on the revolving flats are critical. The wire points on revolving flats wear out ,often unevenly, during the course of the operation of the carding machine. Uneven wire points result in a variation in the setting between the cylinder wire points and the revolving flats wire point ultimately leading to poor quality of the carded sliver. It is common to carry out re-sharpening of the revolving flat wire points at regular intervals. When re-sharpening, it is critical to know the depth of the cut required to ensure a consistent height across the length of the revolving flat. Often, the entire set of revolving flats is removed from the carding machine and the height of each revolving flat is measured and recorded. Based on this data, the re-sharpening activity is undertaken, often on a traditional grinding machine. This is a time consuming process during which the carding machine is stopped. With the present generation of On card flat grinding machine, no system is available to check and analyze flat tops height on the machine, to decide on the amount of grinding cut to be given. The carding technician has to depend on his perception of flame intensity, colour, and sound to decide on depth of grind cut. With present flat tops with micro alloy steel metallurgy flame intensity or, colour is often not properly visible. This makes decision on grinding cut extremely difficult, often leading to improper and excessive grinding. The Tops Height Measurement Device was developed to address all of the shortcomings of the current process. Both devices enable accurate measurement of the revolving flats, one measure the flats off the carding machine, whilst the other while the flats are in position on the carding machine.

Technical Details/Specifications

Dimension of traversing unit 1870L x 1100W x1480HT (60")
Working length of device 1400 Kgs approx. (60")
Required air pressure for the Sharprite wire resharpening device Electric Supply Single Phase ,230 Volts, 10 Amps
Input power required for control panel 220V, 50 Hz, single phase.
Fuse protection in control panel - Fuse protection in control panel 5 amps
Details of electrical components in Tops height measuring device
HMI 7 inch Capacitive Touch Screen
Voltage ,Current 24 DC, 500ma
Operating Temp 20°C to 50°C
Digital Dial Digital Dial Sylvac Swiss make, Least count - 1 micron
Solenoid coils- 4.5 Watt. ,Voltage -24 Volt. D.C.
Reed switch Voltage - 24 Volt. D.C.

Standard Parts of the machine:
1.1 Basic frame with top plate fixed on the frame.
1.2: A plate fitted with Pneumatic Valves is fixed inside the frame
1.3: Air reservoir is also supplied and fixed inside the frame.
1.4: Bare flat side clamping arrangement.
1.5: Bare flat side clamping arrangement
1.6: Arrangement to fold the top clip on the bare flat
1.7: Electrical Control Panel
2.Optional parts:
2.1: Card Specific Level Nose.
2.2: Card Specific side clamps for clamping bare flats.

TOPS HEIGHT MEASURING DEVICE (OFFLINE) FOR 60"

DESCRIPTION:-
To achieve consistent quality of the sliver, the shape and the height of the wire points on the revolving flats are critical. The wire points on revolving flats wear out, often unevenly, during the course of the operation of the carding machine. Uneven wire points result in a variation in the setting between the cylinder wire points and the revolving flats wire point ultimately leading to poor quality of the carded sliver.It is common to carry out re-sharpening of the revolving flat wire points at regular intervals. When re-sharpening, it is critical to know the depth of the cut required to ensure a consistent height across the length of the revolving flat. Often, the entire set of revolving flats is removed from the carding machine and the height of each revolving flat is measured and recorded. Based on this data, the re-sharpening activity is undertaken, often on a traditional grinding machine. This is a time consuming process during which the carding machine is stopped. With the present generation of On card flat grinding machine, no system is available to check and analyze flat tops height on the machine, to decide on the amount of grinding cut to be given. The carding technician has to depend on his perception of flame intensity, colour, and sound to decide on depth of grind cut. With present flat tops with micro alloy steel metallurgy flame intensity or, colour is often not properly visible. This makes decision on grinding cut extremely difficult, often leading to improper and excessive grinding.The Tops Height Measurement Device was developed to address all of the shortcomings of the current process. Both devices enable accurate measurement of the revolving flats, one measure the flats off the carding machine, whilst the other while the flats are in position on the carding machine.

Technical Details/Specifications

Dimension of traversing unit 1600mm X 100mm X 100mm for 60" Card
Working length of device 1600mm for 60" wide card
Required air pressure for the Sharprite wire resharpening device 6 bar to 8 bars.
Input power required for control panel 220V, 50 Hz, single phase
Fuse protection in control panel - Fuse protection in control panel 5 amps
Details of electrical components in Tops height measuring device HMI - 7 inch Capacitive Touch Screen
HMI 7 inch Capacitive Touch Screen
Voltage ,Current 24 DC, 500ma
Operating Temp 20°C to 50°C
Digital Dial Sylvac make, Least count – 1 micron
Solenoid coils, Voltage 4.5 Watt, 24 Volt. D.C.
Reed switch Voltage - 24 Volt. D.C.

TOPS HEIGHT MEASURING DEVICE (ONLINE) FOR 40"

DESCRIPTION:-
To achieve consistent quality of the sliver, the shape and the height of the wire points on the revolving flats are critical. The wire points on revolving flats wear out, often unevenly, during the course of the operation of the carding machine. Uneven wire points result in a variation in the setting between the cylinder wire points and the revolving flats wire point ultimately leading to poor quality of the carded sliver.It is common to carry out re-sharpening of the revolving flat wire points at regular intervals. When re-sharpening, it is critical to know the depth of the cut required to ensure a consistent height across the length of the revolving flat. Often, the entire set of revolving flats is removed from the carding machine and the height of each revolving flat is measured and recorded. Based on this data, the re-sharpening activity is undertaken, often on a traditional grinding machine. This is a time consuming process during which the carding machine is stopped.

With the present generation of On card flat grinding machine, no system is available to check and analyze flat tops height on the machine, to decide on the amount of grinding cut to be given. The carding technician has to depend on his perception of flame intensity, colour, and sound to decide on depth of grind cut. With present flat tops with micro alloy steel metallurgy flame intensity or, colour is often not properly visible. This makes decision on grinding cut extremely difficult, often leading to improper and excessive grinding.

The Tops Height Measurement Device was developed to address all of the shortcomings of the current process. Both devices enable accurate measurement of the revolving flats, one measure the flats off the carding machine, whilst the other while the flats are in position on the carding machine.

Technical Details/Specifications

Dimension of traversing unit 1100mm x 100mm x 100mm. for 40" card
Working length of device 1100mm.for 40 inch wide card
Required air pressure for the Sharprite wire resharpening device 6bar to 8 bars
Input power required for control panel 220V, 50 Hz, single phase.
Fuse protection in control panel - Fuse protection in control panel 5 amps
Details of electrical components in Tops height measuring device HMI-7 inch Capacitive Touch Screen.
Voltage - 24 DC, Current - 500ma
Operating Temp 20 to 50degreeC
Digital Dial - Sylvac make,
Least count - 1 micron
Solenoid coils-- 4.5 Watt.
Voltage -24 Volt. D.C.
Reed switch Voltage -24 Volt. D.C

Salient features:
- The data is transmitted and stored digitally avoiding errors through manual recording.
- The software can process data to show total variation and minimum/maximum readings.
- State of art instrumentation used to measure the height of the flats.
- Measurement is done with a precision of 1 micron.
- Helps in maintaining consistency of card quality result.
- Improves working life of Flat tops.

The precision with which data is measured and the accuracy with which it is recorded allows for the exact amount of material removal during re-sharpening of the flats thereby ensuring an enhanced life for the flats and consistency in quality of the carded sliver.

TOPS HEIGHT MEASURING DEVICE (ONLINE) FOR 60"

DESCRIPTION:-
To achieve consistent quality of the sliver, the shape and the height of the wire points on the revolving flats are critical. The wire points on revolving flats wear out, often unevenly, during the course of the operation of the carding machine. Uneven wire points result in a variation in the setting between the cylinder wire points and the revolving flats wire point ultimately leading to poor quality of the carded sliver.It is common to carry out re-sharpening of the revolving flat wire points at regular intervals. When re-sharpening, it is critical to know the depth of the cut required to ensure a consistent height across the length of the revolving flat. Often, the entire set of revolving flats is removed from the carding machine and the height of each revolving flat is measured and recorded. Based on this data, the re-sharpening activity is undertaken, often on a traditional grinding machine. This is a time consuming process during which the carding machine is stopped.

With the present generation of On card flat grinding machine, no system is available to check and analyze flat tops height on the machine, to decide on the amount of grinding cut to be given. The carding technician has to depend on his perception of flame intensity, colour, and sound to decide on depth of grind cut. With present flat tops with micro alloy steel metallurgy flame intensity or, colour is often not properly visible. This makes decision on grinding cut extremely difficult, often leading to improper and excessive grinding.

The Tops Height Measurement Device was developed to address all of the shortcomings of the current process. Both devices enable accurate measurement of the revolving flats, one measure the flats off the carding machine, whilst the other while the flats are in position on the carding machine.

Technical Details/Specifications

Dimension of traversing unit 1600mm X 100mm X 100mm for 60" Card
Working length of device 1600mm for 60 inch wide card.
Required air pressure for the Sharprite wire resharpening device 6bar to 8 bars
Input power required for control panel 220V, 50 Hz, single phase.
Fuse protection in control panel - Fuse protection in control panel 5 amps
Details of electrical components in Tops height measuring device HMI-7 inch Capacitive Touch Screen.
Voltage - 24 DC, Current - 500ma
Operating Temp 20 to 50degreeC
Digital Dial - Sylvac make,
Least count - 1 micron
Solenoid coils-- 4.5 Watt.
Voltage -24 Volt. D.C.
Reed switch Voltage -24 Volt. D.C

Salient features:
- The data is transmitted and stored digitally avoiding errors through manual recording.
- The software can process data to show total variation and minimum/maximum readings.
- State of art instrumentation used to measure the height of the flats.
- Measurement is done with a precision of 1 micron.
- Helps in maintaining consistency of card quality result.
- Improves working life of Flat tops.

The precision with which data is measured and the accuracy with which it is recorded allows for the exact amount of material removal during re-sharpening of the flats thereby ensuring an enhanced life for the flats and consistency in quality of the carded sliver.